Our Story

Four decades
in foam.

Trading roots from the 1980s. Manufacturing since 2011. Hennecke precision since 2025. The business has evolved — the commitment to quality has not.

Who we are

Built on decades of foam knowledge.

Madhav Cotex traces its roots to the 1980s, when its founders entered the PU foam trade — building deep knowledge of the material, the market and the needs of manufacturers long before the first block was poured.

In 2011, that knowledge became manufacturing. A continuous slabstock foaming line was established, and Madhav Cotex began supplying foam blocks to furniture and mattress manufacturers across North India.

In the years that followed, we scaled deliberately — adding peeling in 2020, CNC cutting in 2023, and relocating to a purpose-built 10-acre campus in Kharkhoda in 2024 to support what came next.

In 2025, we installed a Hennecke continuous line — Germany's benchmark for foam precision. Today, Madhav Cotex produces 800 tonnes of foam monthly across 35+ grades, supplying furniture manufacturers, mattress brands, lamination houses and institutional buyers across India.

The business has changed. The commitment hasn't.

Madhav Cotex manufacturing campus exterior, Kharkhoda Sonipat
Our journey

A deliberate path
to precision.

Trading beginnings

Founded as a PU foam trading partnership. Two decades of deep market knowledge built before manufacturing began.

1980s
2011

Manufacturing begins

First continuous slabstock foaming line established in Haryana. From trading to manufacturing in one decisive move.

400 tonnes/month

Capacity expanded to 400 tonnes per month — serving a growing base of furniture and mattress manufacturers across North India.

2019
2020

Peeling line added

Peeling capability commissioned — expanding product forms to include rolls and sheeting for lamination and furniture applications.

CNC cutting & HGH India

CNC foam cutting capability added. Attended HGH India — establishing international trade presence and exposure.

2023
2024

New 10-acre campus

Relocated to a purpose-built 10-acre manufacturing campus in Kharkhoda, Sonipat — designed from the ground up for precision large-scale production.

Hennecke precision line

Hennecke continuous line installed — Germany's benchmark for foam manufacturing precision. Every block poured to specification.

2025
2026

800 tonnes/month

Peak output of 800 tonnes monthly across 35+ grades. North India's precision PU foam manufacturer — and growing.

Certifications & Registrations

Compliant and audit-ready
for institutional procurement.

ISO

ISO Certified

Quality management systems certified to international standards. Consistent processes from raw material intake to despatch.

GST

GST Registered

GSTIN registered and fully compliant — meeting the procurement requirements of corporate and institutional buyers across India.

MSME

Udyam Registered

Recognised under the Government of India's MSME framework. Eligible for government and institutional vendor empanelment.

The Campus

Purpose-built for
precision at scale.

Our manufacturing campus at Kharkhoda, Sonipat spans 10 acres — purpose-designed for the Hennecke line and the logistics demands of high-volume foam supply. The facility houses the production line, curing areas, CNC and finishing operations, QC laboratory and despatch warehouse under one roof.

10 Acres
Campus size
800 T
Monthly output
Sonipat
Haryana, India
Madhav Cotex factory exterior Hennecke production line interior Finished goods warehouse with stacked foam blocks

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or request a sample?

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