Products & Grades

35+ Formulations.
One Standard: Consistent.

Blocks, sheeting, peeling and CNC-cut profiles. From ultra-soft comfort grades to dense industrial foams — all produced on the same Hennecke precision line.

Macro close-up of ultra-soft white foam showing large open-cell structure
Premium Range

Super Premium & Soft Foams

The finest open-cell formulations in our range. Engineered for maximum air permeability, plush hand-feel and long-term comfort retention. Used in premium sofa seating, cushioning layers and pillow-top mattress constructions. Available in multiple softness grades to suit every application.

Blocks Sheeting Peeling CNC Cut
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HR foam mattress layer block with sharp cut edges
High Resilience

HR (High Resilience) Foam

High support factor, consistent load-bearing performance and significantly longer service life compared to standard grades. The preferred choice of mattress manufacturers and premium furniture brands who require foam that performs under sustained use. Tested to ILD and compression set standards.

Blocks Sheeting CNC Cut
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Hand pressing into grey visco-elastic memory foam showing clear impression
Speciality

Visco-Elastic (Memory) Foam

Slow-recovery, temperature-sensitive foam that contours to body shape under pressure. Distributes load evenly, relieves pressure points and returns to original shape slowly. Used in premium mattress comfort layers, medical and orthopaedic cushions, and high-end seating applications.

Blocks Sheeting CNC Cut
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Dark charcoal acoustic foam panels with pyramid surface pattern
Speciality

Acoustic & Soundproofing Foam

Engineered open-cell formulations optimised for sound absorption across a broad frequency range. Supplied to recording studios, automotive cabin manufacturers, industrial machinery enclosures and architectural acoustic panel fabricators. Available as standard blocks for self-profiling or CNC-cut to your panel specifications.

Blocks CNC Cut Panels
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Dense yellow high-density foam blocks stacked on concrete floor
Industrial

Hard & Semi-Hard Foams

High-density structural foams for base layers in mattress construction, structural inserts in furniture, industrial packaging and protective applications. Consistent density throughout the block ensures predictable cutting yield and structural performance.

Blocks Sheeting CNC Cut
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Foam blocks warehouse with floor to ceiling stacks
Commercial

Commercial & Institutional Grades

Cost-optimised formulations delivering reliable performance at the volumes and consistency demanded by institutional buyers — hotels, hospitals, transport operators, office furniture manufacturers. Produced on the same Hennecke precision line as our premium grades.

Blocks Sheeting Peeling
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Industrial CNC foam cutting machine with foam block on cutting bed
Cutting Services

Custom profiles,
any dimension.

Madhav Cotex operates CNC foam cutting for clients requiring precision profiles, layer combinations and custom shapes. Whether you need flat sheets, complex mattress comfort layer profiles, acoustic panel contouring or custom industrial inserts — our CNC capability delivers clean edges and consistent tolerances across every piece.

Available in: Flat cutting · Profile contouring · Peeling to thickness · Custom panel shapes

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Need a specific grade or a
sample before you commit?

Contact Our Technical Team